Uncompromising
Quality Control
Every silicone pet product undergoes a rigorous multi-stage inspection system -- from raw material sourcing to final shipment -- ensuring consistent precision, safety, and compliance for global brands.
The QC Framework
End-to-End Quality Control Workflow
Seven integrated checkpoints safeguard every product from raw silicone to finished goods, operating under strict SOP and ISO 9001-based procedures.
Supplier Audit
Vetted raw material suppliers with certified food-grade silicone sources.
IQC Incoming
Material inspection for purity, hardness, and compliance before storage.
First Article
First piece approval before mass production greenlight.
IPQC Process
In-line patrol inspection every 2 hours during production.
FQC Finished
Full-item finished goods inspection against SOP standards.
OQC Outgoing
Pre-shipment AQL-based sampling and packaging verification.
Traceability
Batch records archived for full lifecycle traceability.
Zero-Defect Mindset
Every stage links to the next -- building accountability across the entire chain.
Stage 01
Supplier & Raw Material Management
Quality begins before production. We select only certified silicone material suppliers who meet our strict standards for food-grade purity, environmental compliance, and batch consistency.
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Supplier Qualification Audit On-site evaluation of production capacity, QC systems, and compliance certifications.
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Material Certification 100% food-grade silicone with FDA, LFGB, RoHS, and REACH documentation per batch.
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Performance Review Quarterly supplier scoring on defect rate, delivery, and corrective actions.
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Approved Vendor List Only AVL-listed suppliers may ship materials to our production floor.
Stage 02 -- IQC
Incoming Quality Control
Every batch of raw silicone, pigments, and packaging materials is inspected and tested before being released to production. No unverified material enters our factory.
Stage 03 -- FAI
First Article Inspection
Before any mass production begins, the first article from each mold is comprehensively evaluated against engineering drawings and client-approved samples. Only after sign-off does production commence.
Dimensional Verification
Every critical dimension measured against the engineering drawing with tolerance confirmed within ±0.1 mm using CMM equipment.
Appearance & Function
Surface finish, color consistency, logo clarity, and functional performance tested against the golden sample.
Client Sign-off
First article report shared with client for formal approval. Production only begins after written confirmation.
Stage 04 -- IPQC
In-Process Quality Control
Dedicated patrol inspectors monitor every production line in real time. With a QC inspector assigned to each line and 5+ years of experience, we detect and correct deviations before they become defects.
Stage 05 -- FQC
Finished Goods Inspection
100% full inspection on every finished unit before it moves to packaging -- covering appearance, dimensions, function, and bonding.
Appearance Check
Visual inspection for burrs, flash, bubbles, spots, scratches, and color deviation.
Dimension Measurement
Caliper and projector-based measurement to confirm ±0.1 mm tolerance.
Function Test
Folding fatigue, suction force, sealability, and tensile strength testing.
Adhesion Test
Verifying silicone-to-plastic / metal / PP bonding integrity through pull testing.
Stage 06 -- OQC
Outgoing Quality Control
Final gate before shipment. OQC uses AQL sampling (standard: AQL 2.5 major / 4.0 minor) to independently verify finished batches match the client's PO, packaging specs, and documentation.
Equipment
Precision Testing & Measurement Instruments
Every QC decision backed by calibrated, lab-grade equipment. All instruments undergo scheduled calibration and traceability verification.
CMM Coordinate Measuring Machine
High-precision 3D dimensional analysis for complex geometries.
Optical Projector
2.5D measurement for silhouette and detail verification.
Shore Durometer
Hardness measurement across Shore A and Shore 00 scales.
Tensile Strength Tester
Elongation, break strength, and tear resistance testing.
Temp & Humidity Chamber
Constant climate aging test from -40°C to +150°C.
Spectrophotometer
Pantone / Lab color value validation and ΔE control.
Salt Spray Test Chamber
Corrosion resistance for metal/silicone hybrid parts.
Impact / Drop Tester
Simulated transport and usage impact performance.
Microscope Inspection
Microstructure review for surface and bond analysis.
Nonconformity
Non-Conforming Product Management
When issues occur, we respond fast -- isolating, analyzing root cause, and preventing recurrence through documented CAPA actions.
Our team applies the industry-standard 8D framework for complex nonconformity resolution, ensuring systematic root cause analysis and verifiable corrective action.
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1
Identification & Isolation
Suspected items are tagged, segregated, and quarantined in a controlled area to prevent mixing.
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2
Root Cause Analysis
Fishbone and 5-Why analysis identifies true causes -- material, machine, method, or man.
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3
Disposition Decision
Rework, scrap, concession, or return -- based on severity and client agreement.
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4
Corrective & Preventive Action
CAPA documented, implemented, and verified through follow-up audits.
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5
Client Reporting
Transparent 8D or CAPA report shared with the client within 48 hours.
Documentation
Quality Records & Full Traceability
Every product has a story. From raw material lot number to the inspector who signed off final shipment, we maintain complete records for a minimum of three years.
Batch Records
Material lot, machine ID, operator, shift, and inspection data archived per batch.
Barcode / QR Traceability
Optional unit-level or carton-level coding for full forward and backward trace.
Inspection Reports
IQC, FAI, FQC, OQC reports digitally stored and available upon request.
Compliance Certificates
FDA, LFGB, CE, RoHS, REACH, UL certifications available by product line.
SOP & Work Instructions
Documented procedures reviewed annually and version-controlled.
Record Retention
All QC records retained for a minimum of 3 years for audit and recall traceability.
Discuss your quality standards with our QC team.
Whether you need to review your product's testing plan, require third-party inspection coordination, or want to audit our facility -- we're ready to collaborate.
What You'll Get
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Custom QC Plan Review Tailored inspection criteria aligned with your brand standards.
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Certification Guidance FDA, LFGB, CE, RoHS, REACH -- we'll help identify what applies.
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Factory Audit Welcome On-site or remote virtual tour of our QC processes available.
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Sample Testing Report Lab-grade analysis of competitor or reference samples.
Direct Contact
edwin@gd-yums.com