Solid Silicone
Compression Molding
32 precision compression molding presses operating in parallel, delivering high-volume solid silicone components with dimensional accuracy of ±0.1mm. From industrial-grade thick-wall parts to multi-cavity consumer goods.
01 · Equipment Showcase
Precision Compression Molding Presses
Our solid silicone production floor is equipped with industrial-grade hydraulic presses engineered for consistent heat and pressure distribution.
100-200T Hydraulic Presses
Ideal for small to medium silicone parts with high precision. Temperature controlled within ±2°C.
300-500T Industrial Presses
For large-cavity molds and thick-wall products. Even clamping force across the entire platen area.
Vacuum Vulcanizing Press
Eliminates air bubbles for medical-grade and transparent silicone components with flawless surface finish.
02 · Capacity Scale
Equipment Count & Tonnage Range
A balanced fleet of 32 solid silicone presses covering every clamping force requirement for the modern pet product manufacturer.
Daily Press Capacity
Operating 24/6 across two shifts to maintain lead times.
03 · Material Preparation
Solid Silicone Rubber Compounding
Every batch begins with certified 100% food-grade HTV solid silicone, precisely color-matched and compound-balanced. Our in-house material lab validates every incoming shipment for hardness, viscosity, and curing behavior.
Raw Material Testing
Hardness (Shore A 10-80), tensile strength, and purity verified before compounding.
Color Mixing & Masterbatch
Pantone matching with ±ΔE 1.5 accuracy; custom color concentrates for consistent branding.
Precision Pre-Cutting
Automated strip cutting with weight tolerance ±0.3g to optimize mold fill and reduce flash.
04 · Production Process
Six-Stage Compression Molding Workflow
A disciplined process designed for repeatability, efficiency, and dimensional stability.
Material Loading
Pre-weighed silicone strips loaded into pre-heated mold cavities.
Mold Heating
Mold heated to 160-180°C with precision thermal control sensors.
Pressure Vulcanization
Hydraulic clamping applies even pressure for complete cavity fill and curing.
Curing Hold
Timed hold cycle (90-300s) ensures complete cross-linking of silicone polymer chains.
Mold Opening & Release
Automated or manual demolding with anti-stick coating preserves surface integrity.
In-Line Inspection
Immediate visual, dimensional, and functional sampling before next cycle.
05 · Specialty Capability
Large Format & Thick-Wall Products
Compression molding excels where injection cannot: oversized geometries, deep draws, and thick cross-sections. Our 500-ton press line produces components other manufacturers decline.
- Large pet feeding mats and slow feeder plates up to 500mm diameter
- Industrial sealing rings and gaskets with heavy cross-sections
- Deep-draw bowls, cups, and travel containers
06 · Mass Production
Multi-Cavity Mold Manufacturing
When volume matters, we deploy multi-cavity tooling to maximize output per press cycle without compromising dimensional accuracy.
Up to 64-Cavity Tooling
Our precision mold engineering team designs multi-cavity molds that balance flow, pressure, and thermal distribution so that cavity 1 and cavity 64 produce identical parts.
Common Configurations
- Small parts (brushes, caps) 16-64 cav
- Medium parts (bowls, lids) 4-16 cav
- Large parts (mats, trays) 1-4 cav
07 · Finishing Operations
Trimming & Post-Processing
Every molded part is refined through our comprehensive secondary processing capabilities.
Flash Removal
Cryogenic deflashing for clean edges
Die Cutting
Precision punching for sheets
Secondary Curing
Post-cure oven for food contact
Silk Screen
Logo & artwork printing
UV Treatment
Matte or glossy surface finish
Pad Printing
Multi-color brand graphics
Adhesive Backing
3M VHB or custom adhesives
Assembly
Silicone + plastic/metal integration
08 · Quality Control
In-Process Quality Management
Every solid silicone press line is paired with a dedicated QC inspector with 5+ years of experience. Our ISO 9001-aligned processes track every batch from raw material to packed carton.
Incoming Material (IQC)
Every silicone shipment tested for hardness, specific gravity, tensile strength, and chemical compliance (RoHS/REACH).
First Article Inspection
First-piece from every mold cycle verified against engineering drawings using digital calipers, projectors, and 2D measuring systems.
In-Process Patrol (IPQC)
Rolling AQL sampling every 30 minutes. Documented SPC charts track dimensional drift and surface defects in real time.
Performance Testing
Tensile, tear, aging, temperature-humidity, and impact tests validate durability across the product lifecycle.
Final Outgoing (OQC)
100% visual inspection + AQL 2.5 sampling per lot. Full traceability from carton back to raw material batch and press ID.
09 · Scale & Capacity
Mass Production Output
Engineered for high-volume orders from international brands and distributors.
Standard SKU output capacity
Standard reorder turnaround
In rotating production
Serving global brands
10 · Product Portfolio
Typical Compression-Molded Products
A sampling of pet product categories we produce daily using solid silicone compression molding.
Slow Feeder Mats
Food-grade, dishwasher safe, suction base
Collapsible Bowls
Compact, carabiner clip, BPA-free
Grooming Brushes
Soft bristles, ergonomic handle
Paw Washer Cups
Deep clean, soft silicone bristles
Treat Toys
Durable chew-resistant silicone
Pet Collars
Waterproof, odor-resistant
Pet Toothbrushes
Finger-fit, soft dental care
Bag Dispensers
Leash-clip, lightweight design
Get a quote for your solid silicone project
Share your product requirements and our engineering team will respond within 24 hours with a detailed quote, tooling estimate, and lead time.